How to Evaluate the Quality of Woven Labels?

How to Evaluate the Quality of Woven Labels

Though small in size, woven labels carry essential brand information and play a crucial role in garment labeling. This article will detail how to assess the quality of woven labels from several aspects, including graphic and text accuracy, dimensional precision, color matching, weave density, and post-processing quality.

Check the Accuracy of Patterns and Text

The first step is to check whether the patterns and text on the woven label are correct, including both content and sizing.

These types of errors are usually detected early in production, so significant mistakes are rare in mass shipments.

Next, evaluate whether the patterns and text are completely and clearly woven. If every label’s graphic and text match the original image or design draft, the quality is considered acceptable.

The accuracy of the pattern and text directly impacts customer satisfaction. If the result does not meet expectations, the product is considered defective and unacceptable to clients.

Dimensional Accuracy of Patterns

The pattern should not only be in the correct shape but must also be dimensionally precise. Since woven labels are small, some designs require accuracy up to 0.05mm.

While some clients may accept slight deviations, for premium brands, such precision is essential. Woven labels are not only product identifiers but also reflect brand image — they are tangible endorsements of brand quality.

Do not underestimate the power of a small woven label; it demonstrates the brand’s refinement and professionalism.

Color Matching Accuracy

Woven label colors typically follow the Pantone color system. During inspection, colors should be compared against the Pantone code specified in the design draft or reference image.

Although it's difficult to judge color deviations with instruments, visual comparison between the sample and the woven label is generally sufficient to assess compliance.

Check the Weave Density (Weft Density)

Weave density typically refers to weft density — the number of yarns per centimeter. Higher weft density indicates higher label quality.

Yarn thickness is measured in Denier (D):

• 100D: relatively thick

• 75D: finer

• 50D: even finer

• 30D: finest, used for high-end labels

The finer the yarn, the more delicate and premium the woven label appears.

Post-Processing Quality

Key post-processing procedures for woven labels include:

1. Cutting: Common methods include hot knife cutting and ultrasonic cutting

2. Trimming: Edges are folded inward by about 0.7cm after individual cutting

3. Folding: Must be symmetrical with clean edges

4. Shaping: Molded or laser-cut into special patterns

5. Starching: Labels are dipped in starch and air-dried for added toughness

6. Edge-locking: Edges are stitched to prevent fraying

Each step must meet the client’s standards. For example:

• Edges should not be sharp or cut hands

• Edges must not be loose

• Folds must be symmetrical and of equal length

• Labels should not be overly stiff after starching

• Edge-locking should not overlap the design pattern

High-quality woven labels must meet the following criteria:

• Accurate graphics and text with no errors

• Precise dimensions, with a tolerance no greater than 0.05mm

• Color closely matching the Pantone standard

• High weft density with fine yarns

• Proper post-processing with clean edges, no deformation, and safe handling

Though small, woven labels are vital representations of brand image. For brands that prioritize quality, the precision of their labels is a symbol of trust.

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